Design & Specification

Design & Specification Guides

Technical guidance for specifying metal wall panels: cost factors, installation, finishes, corrosion, oil canning and fire performance considerations.

Finished modular metal facade used to introduce specification topics.
Specification has to name installation, finish, fire assembly, and cost together.

Direct answer

Design and specification guides turn a metal preference into a buildable note. They cover cost factors, installation, finishes, corrosion, oil canning and fire as an assembly. General material behaviour, product data and engineer- or code-confirmed items are kept apart on purpose.

Key takeaways

  • Write the assembly, not only the visible metal.
  • Cost is labour, access and custom work as much as coil price.
  • Oil canning is a design risk on flat glossy fields, not a defect slogan.
  • Never specify that metal panels are fireproof.

These guides turn a material preference into a buildable specification: how a panel is priced, installed, and expected to perform, not only how it looks. The parent map is the metal wall coverings guide. The readers are architects, specifiers, and contractors. Open the metal wall panel specification checklist to copy or print its eleven rows before a note goes out for pricing or review. Each row records what to write and who confirms it; close fire, wind/span and finish items with the applicable evidence, or mark them as pending submittal verification.

Architectural metal panel finish samples in several colors.
Finish class and exposure decide more warranties than the metal name alone.

These pages distinguish three layers on purpose: general material behaviour, product-specific properties, and matters that require an engineer or local code review. The Whole Building Design Guide metal panel wall systems article is useful because it keeps the wall in that larger unit.

Before fixing the joint grid or ordering sheets, use the metal wall panel sizes and thickness guide to separate stock dimensions, installed coverage and fabrication allowances.

When sizing expansion joints and slotted fastener holes for wall panels, use the metal expansion joint slot width guide.

When the wall is already installed and the finish is fading or peeling, start with the repainting metal siding check and name the metal and the existing coating before any paint.

When evaluating chalking, touch-up limits, and field recoating primers on fluoropolymer finishes, use the PVDF coating chalking and field repair guide.

Before field cuts, use the metal siding cutting guide to match the panel and cut line to manufacturer tool conditions, then copy its before-and-after inspection card.

The six guides

Metal cladding cost: why the installed number moves with gauge, finish, system type, access equipment and labour. It will not issue a quote and it will not publish city price lists.

Metal wall panel installation: substrates, clips, flashings and sequence. A correct metal on the wrong substrate is still a failed wall.

Metal panel finishes: PVDF, powder coating, anodizing and living patinas. Finish class belongs in the specification. A sample chip is not a coating system.

Metal cladding corrosion: galvanic couples, coastal salt, cut edges and wet cavities. Isolation and drainage are design items.

Oil canning: the visible waviness of flat metal. Width, stiffening, gloss and expectation management reduce it. It is usually a visual issue, not a structural one.

Metal wall panel fire performance: the page that exists so no other page has to overclaim. Skin, core, insulation, cavity and attachments are listed separately. Metal panels are not fireproof.

How these pages should be used with materials and systems

Read materials for the metal and systems for the format, then use this hub to write the limits that those pages cannot honestly quantify.

A Metal Composite Material fire note belongs here and on the system page, not as a one-line claim on a colour sheet. An insulated-panel thermal value belongs to that sandwich, not to a single-skin cassette. For open solar screens and parking-garage enclosures, pair these finish and corrosion rules with the perforated metal facade panels open area, wind, and AAMA 2605 specification guide. A zinc ventilation note belongs on the zinc page and in the installation package.

What belongs in the written specification

At minimum, a metal wall note should name the metal, the panel format, the drainage strategy, the coating or patina class, compatible fixings, movement joints, and the listed assembly for fire and wind where the occupancy requires it. If those lines are missing, the drawing is still a rendering.

Applications tell you whether that note is for a weather wall, an interior liner, a commercial elevation or a house. Do not enlarge a residential accent note into a civic envelope.

Metal wall panel specification checklist

The checklist brings the linked guides into one record. Copy its rows into your specification format or print this page; retain the Who confirms it column when recording responsibilities.

Metal wall panel specification checklist: use and exposure, system and drainage, metal and finish class, fixings and corrosion, joints, flashings and movement, and fire and wind backed by listed evidence.
The checklist groups in order. The last group can only be closed with the manufacturer listing, tested span tables and the authority having jurisdiction.
Item What to write in the specification Who confirms it
Use and exposure Interior or exterior, orientation, and exposure such as coastal salt or industrial pollution Designer
System and drainage The panel format, and whether the wall drains, encloses or screens; see systems Designer, with the system manufacturer
Metal and thickness Metal, alloy or grade, and gauge or thickness; see materials Designer, from manufacturer data
Finish Finish system and performance class, color code, gloss, batch control, touch-up limits, and warranty clauses named separately; see finishes Coater or panel manufacturer
Fixings and corrosion Allowed fastener and flashing metals, isolation at dissimilar-metal contacts, and the rule for field-cut edges; see corrosion Designer, with the manufacturer
Joints, flashings and movement Joint type, flashings at openings, base and parapet, and fixed and sliding points for thermal movement; see installation Designer; manufacturer-reviewed shop drawings
Flatness Module width and stiffening for flat fields, and the viewing distance and lighting for acceptance; see oil canning Designer and manufacturer, proven on a mockup
Fire Skin, core, insulation, cavity barriers and the exact listed or tested assembly; never the word fireproof; see fire performance Manufacturer listing and the authority having jurisdiction
Wind and spans Design wind pressure and spans taken from the manufacturer’s tested tables for the actual product Engineer of record, from manufacturer data
Installation and inspection Substrate flatness, sequence of barrier, flashings, rails and panels, and an inspection before the skin closes the wall Installer, to the approved shop drawings
Pricing scope What each bid includes: flashings, corners, custom pieces and access method; see cost Estimator or bidder

Three rows can only be closed with evidence from outside the drawing set: fire, wind and spans, and finish performance. The designer can write what is required, but the listing report, the tested span table and the coater’s certification are what prove it. If any of those is missing when the note goes out, mark it as pending verification from the manufacturer’s listing instead of filling it with a typical value.

How to use this hub

  1. Keep the four-question order from the metal wall coverings guide.
  2. Open the one technical guide that matches the argument in the meeting.
  3. Bring the manufacturer listing and the authority having jurisdiction into the items this site marks as assembly-specific.
  4. Use the comparisons hub only after the specification limits are named.
What each technical guide is for
GuideUse it whenIt will not do
CostThe bid argument is panel price onlyIssue a quote
InstallationJoints and sequence are vagueReplace shop drawings
FinishesColour is the whole specGuarantee a 20-year film
CorrosionMetals and salt meetPick an alloy from a photo
Oil canningThe elevation is flat and darkPromise a mirror-flat wall
FireSomeone called the metal safeCall panels fireproof

In this cluster

Guides

Large commercial metal facade whose installed cost is more than panel price.

Design & Specification

Metal Cladding Cost Factors

What actually drives metal cladding cost: metal, gauge, finish, system type, access and labour, not only the panel price on a quote.

Exterior aluminum rainscreen wall panels installed with vertical and horizontal expansion reveal joints over an aluminum sub-frame.

Design & Specification

Metal Expansion Joint Slot Width & Clearance

Calculate metal expansion joint slot width, panel thermal movement, oversized fastener bore clearance, and fixed versus sliding clip layouts for metal walls.

Vertical metal wall used to introduce assembly-level fire performance.

Design & Specification

Metal Wall Panel Fire Performance

Why metal wall panel fire performance is an assembly claim, and how skins, cores, insulation and cavities must be specified without calling panels fireproof.

Metal panel joint and clip detail on a facade assembly.

Design & Specification

Metal Wall Panel Installation

How metal wall panel installation sequencing, substrates, clips and flashings decide whether a specified system actually weathers and stays flat.

Illustrative metal wall elevation marked for drainage, joints, surface, and a loose trim piece.

Design & Specification

Metal Wall Panel Maintenance Checklist

Record drainage, joints, surface, and loose items from the project O&M, then copy the metal wall panel inspection record to the responsible person.

Conceptual panel elevation with a joint grid coordinated around a window.

Design & Specification

Metal Wall Panel Sizes and Thickness

Avoid narrow cuts and unusable offcuts: compare cover width, sheet size, metal thickness and panel depth before approving a metal wall layout.

Ribbed pale metal wall under a gray sky, with dirt along the base and a dark roof edge.

Design & Specification

Name the Metal and Finish Before You Repaint

Name the metal and the existing finish before repainting metal siding. Thickness, cure time, and price stay blank when the documents do not state them.

Ribbed metal wall panels where reflection and flatness are judged.

Design & Specification

Oil Canning in Metal Panels

What oil canning is on metal wall panels, why it is usually a visual issue, and which design choices reduce waviness on flat glossy elevations.

Ribbed pale metal wall with dirt along the bottom edge under an overcast sky.

Design & Specification

What to Clean Metal Siding With

Name the finish before washing metal siding. Painted, anodized, and natural faces do not share one cleaner, and an unnamed product stays blank.

Gray ribbed metal panel on a wooden bench beside aviation snips and clear safety goggles.

Design & Specification

What to Cut Metal Siding With: Tool Checks

Match metal siding cuts to product-specific tool instructions. Compare snips, shears, nibblers and saw limits, then copy the before-and-after cutting card.

Frequently asked questions

Who confirms fire and structural numbers?

The manufacturer’s listed assembly and the authority having jurisdiction, often with an engineer. These guides explain what to ask for. They are not a substitute for that confirmation.

Why separate general behaviour from product data?

Because a metal can be generally corrosion-tolerant while a specific coating, core or fastener package is not. Mixing those layers is how brochure language enters a specification.

Are these pages installation manuals?

No. They name the decisions that belong in the specification. Field sequence still follows the approved shop drawings and the system instructions.

Is there a printable PDF of the specification checklist?

No separate PDF is offered. The checklist on this page is the full version; copy its rows into your own specification format or print the page, and close the fire, wind and finish rows with the manufacturer and code documents.

Sources

  1. Metal Panel Wall Systems — Whole Building Design Guide Accessed August 20, 2026.
  2. Metal Composite Material — Metal Construction Association Accessed August 20, 2026.